How to Make Solar Panels

Learning how to make solar panels doesn't require a background in engineering or electricity. In fact, most homeowners can build solar panels using materials found at the local hardware store and a detailed set of directions.

Build your own solar panels and you will save a great deal of money as opposed to purchasing a kit and paying for professional installation.

Benefits of DIY Solar Panels

One of the biggest advantages of building your own panels is the cost. Premade solar panels can cost you up to $900 each whereas making your own will cost roughly $200 for each panel. That difference of $700 is significant!

Additional benefits of making your own solar panels:

  • The sun's energy is free and almost always available

  • No pollution or harm to the environment

  • Literally maintenance free once they're installed

  • Work at your own pace when the budget allows

  • Store excess power for later

  • Save money on your utility bills very quickly

  • Tax credits and rebates available to lower your cost even further

Drawbacks of DIY Solar Panels

What should you consider before launching into researching how to make solar panels?

  • It's a time consuming project - one to two hours per solar panel

  • You must build enough panels to generate the amount of electricity desired

  • Cloudy days will inhibit energy production, so you need to plan a backup storage system or stay connected to the utility grid

What Do You Need?

Materials required to build a solar panel include solar cells, basic tools, soldering iron, screws and mounts, adhesive glue, plywood, silicone sealant, volt meter, Jones plug, diode, wires, paint, Plexiglas, an inverter, and a battery.

You'll also want to purchase heavy-duty boots, safety glasses, gloves, and ear protection to wear while you're building and installing your solar panels.

The solar cells are arranged in what is called a panel and several panels make up what is called an array. The solar panel arrays are connected together with wires. The energy captured by the panels is then sent through the inverter so it can be converted into electricity that can be used to power the house or stored in a backup battery for later use.

Tips From Homeowners Who Have Learned How to Make Solar Panels

  • You must face the solar panels toward direct sunlight in order for them to work at their optimal level

  • Adjust the angle on tracking solar panels to take advantage of the winter sun too

  • It's easy to find good step-by-step directions online for a low price

  • Research thoroughly the zoning regulations in your area and obtain necessary permissions

  • Some homeowners who have installed solar panels on their homes have reported a significant savings on their utility bill - some as much as 30%!

  • You can expect a single solar panel to generate 100 watts per square meter

  • Keep in mind that you get what you pay for, so opt for better materials

  • Think about refurbished solar panels to build your panels

  • Purchase, don't make, the inverter

  • Weatherproof junction boxes are a wise investment

  • Check your panels at least once per year to make sure none of the wiring has come loose or that anything else has been damaged by weather

You too can learn how to make solar panels and save up to 90% on your electricity bills! The best online step by step guide for making your own solar panels is Green DIY Solar.

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